MAHINDRA & MAHINDRA LTD. | Integrated Annual Report 2021-22

Igatpuri Plant Ÿ Flexible engine shop for gasoline with diesel and engines having integrated quality assurance equipment. Globally, manufacturing is moving towards a new paradigm - Industry 4.0, which incorporates next-gen technolo- gies in automation, big data and the Industrial Internet of Things (IIoT). Mahindra is taking rapid strides to lead these developments and is among the first to adopt Industry 4.0 in its manufac- turing plants. We are committed to making our systems more transparent and interoperable, backed by analytics, to leverage these 4.0 tools for a sustainable competitive advantage. Besides the increase in productivity, the new technologies have also helped Mahindra reduce energy utilisation, and thereby carbon footprint, through digital monitoring of energy used by manufac- turing devices and scrutinising vehicle- wise energy consumption trends. MANUFACTURING CAPABILITIES Technology Deployments Ÿ Robotic in-line inspection and latest laser scanning for enhanced quality. Ÿ Digital data capturing and integration with MES (Manufacturing Execution System) for big data analysis and trends. Ÿ Modular fixtures enabled for inspection of all products which has reduced new investments and floor footprint. Installed fully indigenous robotic body line under Make in India Initiative with more than 100+ robots. New Assembly Line - Chakan Plant Ÿ Trim line with wide skillet and wooden top, resulting in improved ergonomics. Ÿ No Fault Forward (NFF) Drive - In XUV700, XUV300 & upcoming product lines, resulting in defect-free product to customers. 500+ error proofing systems installed. Ÿ Kitting System 2.0, pick to light & put to light implemented in XUV700 & upcoming product lines. Ÿ 100% battery tool implemented instead of pneumatic tools resulting in carbon footprint reduction, noise reduction and better reliability. Chakan Plant Ÿ Integrated unique calibration asset for Advanced Driver Assist System. Ÿ State-of-the-art transmission lines for XUV700 with robotics to enhance product quality, resulting in robustness and reliability of product. MAHINDRA & MAHINDRA LTD. Integrated Annual Report 2021-22 15 Haridwar Plant - New Paint Shop Ÿ Installed world-class features like robotic painting, metallic painting, and better process quality with higher safety. Key Manufacturing Milestones in F22 355K Tractors Highest ever production in a year 250kth Tractor rolled out from Zaheerabad plant (since inception) Jaipur plant won TPM* Consistency Awards from JIPM** *Total Productive Maintenance **Japan Institute of Plant Maintenance